Thursday, August 16, 2018

Pipe Friction


                                                       EXPERIMENT
                                                     PIPE FRICTION

1. Objective       
Study of losses due to friction in pipes- Determine losses due to friction and the friction factor for Darcy-Weisbach equation.

2. Introduction
Pipe flow under pressure is used for a lot of purposes. A fundamental understanding of fluid flow is essential to almost every industry related with chemical engineering. In the chemical and manufacturing industries, large flow networks are necessary to achieve continuous transport of products and raw materials from different processing units. This requires a detailed understanding of fluid flow in pipes. In this experiment you will investigate the frictional forces inherent in laminar and turbulent pipe flow. By measuring the pressure drop and flow rate through a pipe, an estimate of the coefficient of friction (friction factor) will be obtained. In 1883, Osborne Reynolds performed experiments on fluid flow to determine the laws of frictional resistance. He found that flows in pipes of different diameters and different fluids could be related to each other using the dimensionless parameter (now known as the Reynolds Number).Pipe can be arranged in series or parallel. In series fluid follows a single path throughout the system and in parallel, it consist of two junctions such that head loss is same. Whether the pipes are in series or parallel friction equation should be satisfied for each pipe. There can be only one value of head at any point. Algebraic sum of all flow rates at any junction is zero. Pipe losses in a piping system is results from number of characteristics like pipe friction, change in direction of flow, change in cross-sectional area. Losses are of two types – Major (The friction loss in a uniform, straight sections of pipe) and Minor (Factors other than straight pipe flow induce friction loss). In major loss friction loss is influenced by whether the loss is laminar (Re<2000) or turbulent (Re> 3000). Like pipe friction, Major losses are roughly proportional to the square of the flow rate. Darcy equation can be used to calculate the value of friction factor in the case of laminar and the turbulent flow. Friction factor friction factor is a function of pipe roughness in addition to Reynolds number and is combination of form friction and skin friction.

D = diameter of the pipe; V = velocity
ρ = density of fluid
µ = viscosity of fluid; F- friction factor
3. Procedure
1) First check apparatus is working properly or not. Check whether is some leakage or not. Fill the water in the sump tank. Shut on the main power.
2) Shut down all the valves except the required one.
3) With the valve partly open to allow water to flow through the system, any trapped air is removed by manipulation of the flexible connecting pipes. Particular care should be taken to clear all air from the piezometer connections. The valve is then closed, the levels in the two limbs of the manometer should settle to the same value
4) Turn on the pump. Thus water flow through the lower pipe. For the lower pipe there are three cases when control valve is fully, half and partially opened.
5) Allow water to flow for 15 seconds in the measuring tank and note down the height attained in the measuring tank.
6) Perform the above steps for different flowrates by adjusting the respective valves.
Repeat the above procedure for the upper pipe.
4. Precaution
1. There should be no air bubbles in the pipe.
2. Overheating may cause the motor to stop working.
3. Have the instructor adjust the water supply to avoid damage to the apparatus.
5. Results and Discussions
CASE 1.1
 MANOMETER READING
                                 CALCULATION OF FLOW RATE                                        ( MEASURING TANK READING)     ( THEORITICAL)